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December 24, 2021
With the continuous development of various industries, the application of gears is very wide, and the automobile industry uses a lot of gears. However, it is not so easy for gear factories to produce gears. There are many large and small problems that plague gear factories. Among them, the problem of foam produced by lubricating oil in gear production is the most troublesome. So how should gear factories solve the bubble problem?
Dust and powder are the main culprits that cause gear lubricating oil to foam out of control. Not only the dust itself, but calcium also adsorbs anti-foaming agents. Check the filter and respirator for particles. Install the filter in a dusty place. The exhaust port is downward to avoid dust collection, especially in dusty conditions. Remove or reduce the substances that cause lubricating oil to foam. The entire lubrication system should be carefully cleaned before loading or changing the oil, especially to remove the residues of the metal cleaning agent used for cleaning.
Avoid a large amount of air entering the fuel tank. The air that enters is released to the fuel tank. The gears in the system rotate and squeeze to produce bubbles. If the fuel tank is poorly ventilated, the bubbles generated by the gear agitation cannot be eliminated.
The correct oil level is critical. If the oil level is high, moving parts will bring in air. Low oil level will bring bubbles to the liquid surface. The measures to be taken are to observe the oil gauge regularly to ensure the oil level and prevent sudden temperature changes.
A clogged filter is a cause of air ingress. The filter should be installed correctly, and the filter or respirator should be checked regularly for damage, blockage and insufficient filtration, and regular replacement should be carried out. Basically ensure that the bubbles have enough time on the surface to facilitate release.
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